Pontiac pontiac 2001 User Manual download pdf (Page 10)

1-10 2001 Pontiac Aztek

Rail Sub-Assembly

Replacement (Front

Lower)

Installation Procedure

1. Prepare the mating surfaces of the

floor pan reinforcement (1).

2. Turn the weld flanges outward (2)

to be welded to the front lower rail.

3. Drill 8 mm (5/16 in.) plug weld

holes as necessary in locations

noted from removal.

IMPORTANT: In any area damaged

beyond recognition, space plug weld

holes every 40 mm (1-1/2 in.) apart.

4. Drill 8 mm (5/16 in.) plug weld

holes as necessary in locations

noted from the original panel.

5. Prepare all attachment surfaces as

necessary.

6. Apply weld-thru primer to all bare-

metal surfaces.

7. Position the service part

8. Plug weld accordingly.

IMPORTANT: Prior to refinishing,

refer to publication GM4901M-D-01

GM Approved Refinish Materials for

recommended products. Do not

combine paint systems. Refer to

paint manufacturer’s

recommendations.

9. Clean and prepare all welded

surfaces.

10. Apply the following as necessary :

• Anti-corrosion materials

• Sound deadeners

• Sealers

11. Refinish as necessary.

12. Install all related panels and

components.

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